Render Pump

IMPORTANT CONTROL MEASURES

Before use:

Trained operatives to carry out Daily Visual Checks.

Trained operative to carry out Weekly Formal Documented Inspection (when pump in use).

Machine to be serviced and maintained at the intervals outlines by the manufacturer.

The Machine must only be operated by authorised trained operatives.

Place the machine in a safe location, on a firm, flat, level surface and open space. Do not run the machine on gradients or in an enclosed area. Always apply brake and use chocks to stop machine rolling/moving forward or backward. (RISK: Crushing or impact from machine moving/rolling – forward or backward)

Pump to be outside at all times when in use to minimise effects of noise. Hearing protection to be worm if working next to the pump. (RISK: Noise exposure due to long periods in the vicinity of the machine)

Ensure the area surrounding the pump is clear of materials and rubbish so that heat from exhaust (source of ignition) is not close to surrounding materials (or escaping fuel). Do not allow naked lames, smoking or sparks in the vicinity and smoking is absolutely prohibited when fuelling. (RISK: Risk of fire or explosion)

Place barriers around machine to cordon off. (RISK: Burns from hot exhaust, motor and frame & accidental/unauthorized start-up)

Rendering is not to be carried out in the same area as third parties.

Always stop the engine before doing any checks or cleaning. Secure the machine against accidental/unauthorised start-up!

Keep dust or fuel away from the battery, the wiring, the muffler, and the engine in order to prevent fires.

Keep cables and hoses tidy, clean up any spillages immediately. (RISK: Slips, trips and falls)

When in use:

NEVER remove or override safeguards whilst in operation. (RISK: Loss of limb or death from moving machine components)

Never reach into the auger pump while switching the machine on. (RISK: Crushing at the end stop area of the auger pump)

Keep hands away from rotating parts, such as the fan, pulley, belt, flywheel.

Do not operate the machine while under the influence of alcohol or drugs.

Do not wear loose, torn or bulky clothing around the machine (that may catch on moving parts or controls).

Wear PPE as outlined in the related Risk and COSHH assessments. This will include: Hardhat, gloves and safety boots, hearing protection, FFP3 mask, and protective goggles, where necessary. (RISK: Damage to health caused by breathing in dust particles, cleaning agents, solvents and preservatives, as well as skin, eye and hearing damage)

Always ensure hoses are secured when render pump in use and when cleaning out, and PPE worn as above. (RISK: Danger of severe impact or death from malfunction in the delivery and coupling system (pressure must not exceed 40 bar) and high-pressure water cleaner, leading to explosion/projection of heavy components and material)

All lines, hoses and threaded unions must be regularly checked for leaks or damage. Hoses should be no more than 6 years old. Always ensure pressure is released in the entire system before opening threaded unions. Only open coolant lid 10mins after engine switched off to allow time to cool. Wear appropriate eye protection. (RISK: Serious skin and eye injuries due to hydraulic fluid, coolant or splashing material as old hose assembles could leak or burst).

Always follow the manufacturers operating manual instructions and precautions during operation.

Manufacturers procedures must be followed to correctly prevent and remove blockages. Correctly cleaning the machine and delivery line as per the manufacturer’s instructions will help with prevention. (RISK: Severe impact or death due to incorrect removal of a blockage and swinging hoses)

After Use:

Ensure the mixer is emptied and cleaned at the end of work, every time. Secure the machine against accidental/unauthorised start-up whilst cleaning.

Ensure the mixer shaft bearings are greased at the end of work.

Dispose of materials and waste in the skips provided. Avoid spills and clean up mess immediately. (RISK: Slips, Trips and Falls & Environmental pollution)

DAILY VISUAL CHECKS

The following checks to be done before starting the engine:
1) Check shields, cover grills and safeguards are in place and not damaged.
2) Check the engine is clear from dust or fuel everyday before operating.
3) Ensure there is nothing close to the exhaust pipes and the exhaust gas so that the heat does not ignite anything (such as packaging, materials and rubbish etc).
4) Check for oil or cooling water leaks.
5) Check the engine oil level and make sure that the oil is not contaminated.
6) Check fuel level.
7) Check coolant level.
8) Check that there is no dust in the air cleaner dust cup.
9) Check for any damaged parts and loosened bolts or nuts.
10) Insert the key into the starter switch and check that the meters and pilot lamps are functioning properly and that there are no stains on these parts.
11) Also check that the glow lamp timer is functioning properly.
12) Check if the machine needs lubricating.
13) Check the auger pump screw conveyor for wear.
14) Check the EMERGENCY STOP button is fully functional and that everyone is aware of where the EMERGENCY STOP button is in case of an emergency.
15) Check the fuel level.
16) Check the hydraulic fluid level.
17) Check the compressor oil level.
18) Check the engine oil level.
19) Check the high-pressure cleaner fluid level.
20) Check the engines dry air filter.
21) Check the radiator (clean cooling fins).
22) Check lighting is working.
23) Check tyres for wear.
24) Check tyre inflation pressure.
25) Check support wheel and that the locking toggle is firmly seated.
26) Check towing gear and that the locking toggle is firmly seated.
27) Check Ball hitch, indicator.

Now start the engine to complete the following checks:
1) Check the colour of exhaust fume.
2) Check for any unusual engine noises.
3) Check the engine start-up condition.
4) Check the slow-down and acceleration behaviour.
5) Check the power of the auger pump (the output on the pressure gauge).
6) Check all hose lines and threaded unions for leaks or damage.

I confirm that I have read, understood and will carry our all of the controls measures and daily visual checks outlined in this document.